100 × 100 mm UV LED curing unit

Controller Specifications

 

Appearance	L320 × W130 × H130 mm	Weight	2.7 kg
Cooling	Air-cooled	Input power supply	100–240 V AC, 50–60 Hz
Materials	Blue lacquer	Number of light-emitting heads driven	One
RS232 Serial Communication	Allows you to check and adjust intensity, duration and mode	Display and Operation Methods	Touchscreen, with adjustable time and intensity
LED Cumulative Time	Proactively record cumulative usage time	External terminal block	Can be connected to stand-alone units, PLCs and other equipment for control and operational status feedback

 

Light Head Specifications

 

Illuminated area	100 × 100 mm	Power	300W
Dimensions	L 130 × W 130 × H 112 mm	Recommended height	5 mm
Cooling	Air-cooled	Wavelength	365 / 385 / 395 / 405
Material / Weight	Sheet metal / 2kg	Luminous power (mW/cm²)	1800	2000 @ EIT
		Predicted service life	20,000 H
Monitoring methods	Temperature Monitoring	Cable length	2 / 5 m

We hold a long-term stock of 100×100 mm UV LED area curing units; orders placed today can be dispatched the same day. Please contact customer service if you require UV LED area curing units in other sizes.

Regarding Invoices      
Prices listed on Taobao are exclusive of tax. If you require an invoice: add 4 percentage points to issue a 3% special VAT invoice or a standard invoice; add 16 percentage points to issue a 16% special VAT invoice.

 

For all orders placed on Taobao, please notify us to issue an invoice once you have received and confirmed the goods; standard invoices can be sent out on the same day as the goods.

To issue a 16% invoice, a contract must be signed and the transaction processed via the company’s bank account; goods will be dispatched upon receipt of payment. It is our honour to pay taxes to the nation. Thank you for your understanding!

Advantages of UV LED Area Light Sources 

Single-wavelength UV light output, with no harmful thermal effects

Utilising high-power LEDs to emit a single-wavelength light source, the product is highly targeted and efficient. It eliminates the influence of light emission outside the main wavelength. In particular, it does not contain infrared radiation,

This significantly reduces the thermal impact on the workpiece. It is the ideal light source for high-precision curing applications that are highly sensitive to thermal effects. For example, the assembly of ultra-thin resin lenses.

Low power consumption, energy-saving

It achieves a low power consumption equivalent to only a few tenths of that of a UV mercury lamp. The product significantly reduces annual energy consumption and waste emissions, thereby minimising the environmental impact.

Flexible layout, space-saving

By using UV-LEDs, the unit is approximately 90% smaller than UV mercury lamp models. It is also significantly lighter, eliminating concerns about installation space and allowing for greater freedom in layout.

The irradiation heads can be controlled individually or simultaneously, thereby reducing capital expenditure on equipment

The number of irradiation heads can be selected as required; multiple conventional mercury-vapour UV lamps can now be replaced by a single UV LED line or area light source. This reduces capital expenditure, whilst the irradiation heads can be controlled individually or in unison according to on-site process requirements.

Consistent output accuracy

By employing unique heat dissipation technology in the UV-LED sector, we have developed a cooling method that balances high light output with a long service life, minimising drift and ensuring stable illumination.

Long service life, reduced running costs

Compared with UV mercury lamps, LED lamps have a significantly longer service life. This is precisely what characterises LED technology. Unlike UV mercury lamps, which must remain switched on at all times, UV LEDs can be switched on and off instantly; consequently, the difference in actual service life is even greater.

Wide-area, uniform illumination

By utilising a proprietary optical system, this UV irradiation minimises variations in light intensity across a wide area. It helps to prevent uneven curing, dry spots and deformation caused by the curing of adhesives, thereby supporting our customers’ quality management.

Detailed Areas of Application: UV LED area light sources measuring 100 × 100 mm are used in the following industries in which you operate:

Applications of UV LED Light Sources in UV Varnishes, UV Adhesives and UV Coatings

 

1. UV-curable screen-printing varnish

It can be used for spot varnishing or full-surface varnishing. The varnished surface features vibrant, glossy and transparent colours with a photographic finish; it is wear-resistant, does not peel or curl, and is used for the decorative and protective finishing of high-end packaging.

Product features:

a. The product is odourless, solvent-free, causes minimal skin irritation and cures quickly.

b. The product has excellent defoaming and levelling properties, making it suitable for high-speed printing on automatic printing presses.

c. The product exhibits excellent adhesion and fold resistance on gold and silver cardstock.

d. The product’s viscosity is adjustable to suit screens of different mesh counts, making it suitable for printing on a wide range of wine boxes and cigarette packets.

2. UV plastic varnish (suitable for hot foil stamping)

Primarily used for roller coating on the surfaces of PE and PP films or sheets; suitable for gloss finishing on toothpaste tubes, PE tubes and self-adhesive film surfaces.

Product features: Resistant to yellowing, low odour, abrasion-resistant, high gloss and good flexibility. This range also includes a UV matt varnish.

3. UV varnish for CD protection

Disc protective coating is a key material in disc production and is crucial to disc quality; it must adhere well to the disc’s reflective metal layer, be highly compatible with printing inks, and exhibit good performance at both high and low temperatures,

Excellent wear resistance: our company’s Shenzhen Deshengxing Technology products possess the aforementioned characteristics.

4. UV-curable adhesives

Features: A single-component UV-curing adhesive; UV-curing adhesives are not only easier to use than traditional two-component thermosetting adhesives, but also offer the following features.

Optical properties: The liquid crystal adhesive is crystal-clear; after curing, its light transmittance is ≥90%.

Adhesive properties: Low volume shrinkage after curing, high elongation and high adhesive strength.

Weather resistance: Once cured, the adhesive exhibits excellent weather resistance; it does not yellow when exposed to prolonged ultraviolet radiation and has high resistance to both high and low temperatures, making it suitable for use in a temperature range of –50 to 80 degrees Celsius.

Uses: For the rapid bonding of transparent materials such as transparent plastics, glass and metals, as well as non-transparent materials such as plastics, ceramics and rubber; the bonding and curing time can be as fast as 1 second,

The bonding strength is adjustable, making it suitable for bonding, encapsulation or mounting applications in optical discs, electronic components, optical communication devices, bioproducts, furniture and other items.

a. UV disc adhesive: UV disc adhesive, suitable for the production of DVD-5 and DVD-10 discs.

b. Glass–aluminium alloy adhesive (UV-curing adhesive): Widely used in the optical instrument, medical device, craft, furniture and construction industries for bonding glass to metal, glass to glass, metal to metal and other such combinations.

Instructions for use: First, clean the surface of the object to be bonded thoroughly and allow it to dry. Apply a small amount of adhesive to the surface of the object to be bonded, then press the surfaces firmly together to remove any air bubbles from the adhesive layer, ensuring that the adhesive layer is less than 25 μm thick,

After application, cure the resin by exposing it to a high-pressure mercury lamp (power: 60 W/cm) at a distance of 10 cm for 10–20 seconds (curing times may vary slightly depending on the light-curing material and the lamp used). The properties of the light-curing resin will reach their optimum after half an hour.

5. UV-curable soft rubber

Uses: To provide a protective, transparent finish for trademarks, badges, labels, etc.

Features: The liquid adhesive is stable in storage and cures rapidly upon exposure to ultraviolet light; the cured adhesive is transparent and elastic, and is scratch-resistant; indentations and scratches disappear of their own accord.

Instructions for use: Once the resin has been dispensed, it may be placed in a light-curing oven for curing. The resin layer should not exceed 2 mm in thickness. Curing conditions: high-pressure mercury lamp, 60–80 M/cm; curing time: 10–25 seconds.

6. UV-cured marble-effect coating

UV marble varnish, used for decorating marble, engineered stone, ceramic stone and similar materials, provides a bright finish with a distinctive effect; it reduces energy consumption in stone production and improves production efficiency.

7. UV-curing adhesive

For bonding glass to glass, glass to metal, plastic to plastic, and plastic to metal.

Features: Fast curing, high bond strength, no yellowing, no bubbling. Cures within 20 seconds in sunlight.

 

UV LED Area Light Sources in Smartphone Applications

1. Bonding the mobile phone screen to the frame

2. Bonding of mobile phone casings

3. Adhesive fixing of the side buttons

4. Positioning the camera window

5. Affixing the logo

6. The cover of the sound chamber in the smartphone

7. Between the FPC antenna and the casing of a smartphone

8. On the camera module, between the holder and the FPC (the area where the FPC is bent)

9. Secure the wiring for the flat motor on the mobile phone.

10. Securing the mobile phone’s motherboard

Microelectronics Industry – UV Curing Applications

1. Mobile phone component assembly (camera lenses, earpieces, microphones, casings, LCD modules, touchscreen coatings, etc.)

2. Hard disk head assembly (gold wire bonding, bearings, coils, chip bonding, etc.)

3. DVD players/digital cameras (lenses, lens bonding, circuit board reinforcement)

4. Assembly of motors and components (wiring, securing coils, securing coil ends, bonding PTC/NTC components, securing the protective transformer core)

5. Semiconductor chips (moisture-proof protective coating, wafer masking, wafer contamination inspection, UV tape exposure, wafer polishing inspection)

6. Sensor manufacturing (gas sensors, photoelectric sensors, fibre-optic sensors, optical encoders, etc.)

Applications of UV LED Curing in the PCB Industry

1. Securing components (capacitors, inductors, various plug-in components, screws, chips, etc.)

2. Moisture-proof potting and protection of core circuits and chips; anti-oxidation coating protection

3. Conformal (corner) coating for printed circuit boards

4. Earth wire, jumper wire, coil fixing

5. Through-hole mask for wave soldering

Applications of UV LED Curing in Medical Devices

UV adhesive bonding facilitates the cost-effective, automated assembly of medical devices. Nowadays, advanced LED UV light systems can cure solvent-free UV adhesives in a matter of seconds,

As well as dispensing systems, which provide an effective and cost-efficient method for achieving consistent and repeatable bonding in the assembly of medical devices.

The optimisation and control of UV light sources are vital for the manufacture of reliable medical devices. The use of UV-curable adhesives offers many advantages,

For example, lower energy requirements, reduced curing time and space, increased productivity, and easier automation.

UV adhesives are generally used to bond and seal medical devices, which require exceptionally high quality and the utmost reliability.

UV adhesives are typically used in the assembly of medical devices, such as where bonding is required

1) Different materials (or materials with different mechanical properties) 2) The material is not thick enough to allow welding 3) Sub-assemblies are produced in advance...

1. Anaesthetic mask 2. Syringe 3. Infusion tube 4. Intravenous drip tube 5. Vascular access accessories 6. Endoscope 7. Arterial positioning device 8. Tubular drainage device

9. Tracheal tubes 10. Blood oxygenators 11. Hearing aids 12. Detection, monitoring and imaging devices 13. Biochips 14. Bonding of PVC and thermoplastics (polycarbonate and ABS)

Optical Industry – ST-UV LED Light-Curing Applications

1. Optical component assembly (lens assemblies, prisms, optical engine assemblies)

2. Assembly of imaging equipment (microscopes, endoscopes, infrared devices, night-vision devices, probes, etc.)

Applications of UV LED Curing in the Optical Communications Industry

1. Passive components (wavelength division multiplexers (WDM), arrayed waveguide gratings (AWG), optical splitters (SPLITTER), optical isolators (ISOLATOR), optical couplers (COUPLOR), etc.),

Bonding or potting of various glass packaging structures, and the securing of micro-components, etc.

2. Active devices (coaxial devices such as TOSA, ROSA and BOSA; VCSELs; laser collimators, etc.), particularly low-cost, miniaturised plastic packaging structures for FTTX applications

3. Optical fibre cables (outer coating, marking, bonding, fibre-optic gyroscopes)

Research and Academic Institutions – ST-UVLED Light-Curing Applications

1. Polymer chemistry (nanocoatings, light-curing resins, photosensitisers, monomers, UV inks, etc.)

2. Medical polymer materials (medical plastics, catheters), microbiology

3. Photochemistry (photocatalysis, photoexcitation, photosynthesis, etc.)

4. Semiconductors (photo-accelerated etching, cutting, UV-curable tape, etc.)

Other applications

1. UV analysers, biological and genetic engineering, molecular genetics, medicine and public health, biological products, pharmaceutical research, public health and epidemic prevention, dye chemistry, petrochemicals, the textile industry,

**It can be used by law enforcement agencies, cultural heritage and archaeological departments, and any other departments requiring fluorescent analysis for verification purposes.**

2. Biochemistry, microbiology, genetics, medicine and catalysis: each channel utilises UV LEDs of different wavelengths, ranging from 240 nm to 410 nm in 5 nm increments, to enable detailed analysis

3. UV therapy devices for medical applications, such as dental curing, vitiligo treatment and the promotion of wound healing.

4. Standard light source: as the light spectrum emitted by LEDs is relatively uniform and consistent in energy, they can serve as an effective standard light source

5. Forensic lighting sources, when combined with high-power LEDs, can emit light of various colours with consistent intensity across the spectrum from 365 nm to 780 nm, ranging from ultraviolet, violet, blue, green, cyan, yellow and orange,

From red through to the various infrared bands, it can provide light across 12 wavelength bands, including white light.

Curing of FPC surface protective resin Features of UV LED line light sources:

1: Cold light source with no thermal radiation; particularly suitable for LCD edge sealing and film printing applications where a small heating area is required.

2: Instantly illuminates, immediately reaching a UV output of 1001 TP3T, with an irradiance of 8,000–9,000 mW/cm².

3: Compact design – enabling the equipment to be easily integrated into fully automated production lines and machinery.

4: It does not use toxic substances and does not produce ozone, making it a safer and more environmentally friendly alternative to traditional light sources.